Industrial AI Solution
Industrial AI for Intelligent Maintenance. Uninterrupted Production.
MaintWiz predicts failures from sensor and work history, then starts the work order, spares and permit in the same system, so maintenance is planned before it interrupts production. People approve what matters.
Bring one critical asset and your next shutdown scope.
on C-104
Reported customer results
Reported in MaintWiz case studies from a tire manufacturer and a paint manufacturer; the baseline period is not stated. See the evidence
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Why plants switch
Three things that interrupt production
Breakdowns arrive as surprises
Condition data sits in sensors and spreadsheets until something stops.
MaintWiz reads vibration and other condition data and flags deterioration early, so work is planned before failure.
The fix starts late
Work orders, approvals and spares are chased by phone and email.
The recommendation becomes a prioritized work order with spares and permit. One customer reports 95% less contractor approval time.
Plant data lives in separate systems
SAP, sensors, PLC, SCADA and MES each tell part of the story.
MaintWiz connects them to the asset record, so the decision uses all of it.
Industrial AI explained
What is industrial AI? Five moves from signal to fix
Industrial AI is artificial intelligence applied to physical operations such as plants, assets and maintenance, where decisions carry safety and production consequences. In maintenance it means predicting failures from sensor and work history, recommending the action and starting the work, with people approving what matters.
The platform includes everything a CMMS does, such as work orders, assets, preventive maintenance and inventory, and adds prediction, permits and control.
Sense
Connect sensors, PLC, SCADA, MES and SAP data.
Predict
Spot deterioration before it becomes a breakdown.
Decide
Rank the action by priority and resources.
Act
Start the work order, permit and spares.
Learn
Feed history and KPIs back into the next decision.
Explore the platform
- Predictive maintenanceSpot deterioration before it becomes a breakdown.
- Condition monitoringTrack vibration and other condition data on critical assets.
- IoT integrationBring sensor data into the asset record.
- SAP integrationKeep spares and costs in step with SAP.
- Electronic permit to workRaise and approve safety permits digitally.
- Maintenance schedulingSchedule work by priority and resources.
- Spare partsManage spares and reserve parts for the job.
- KPI trackingFollow the maintenance KPIs that matter.
Built for the plant
Whatever your seat, start with your question
Five roles, five different first questions. Choose yours.
- Maintenance HeadWhich assets will fail next, and is my team ready?
- Plant HeadWhere are we losing availability and safety margin?
- Reliability LeaderWhat is the failure mode, and what should the strategy be?
- Operations Executive or CXOWhat does maintenance cost us, and what do we get back?
- Supervisor and TechnicianWhat do I do next, and do I have what I need?
AI intelligence and agents
AI agents that act, with you in control
An AI agent senses a condition, decides what to do and starts the work. You choose, per workflow, how far it goes before a person signs off.
- 1
Alert
The right person is told about abnormal condition as it develops.
- 2
Recommend
The system explains the action, with priority and resources.
- 3
Act
The work order is created and routed, with approvals where your workflow requires them.
As published on the AI intelligence page: real-time alerts, failure prediction, recommended actions, and automated work order generation, prioritization and assignment.
Proof from the plant
From vibration signal to work order at a tire manufacturer
Sensors on critical equipment, analysis in a partner cloud and condition-based rules sent recommendations to MaintWiz, which created work orders automatically. MaintWiz also integrated with SAP for spare parts, MES and production planning systems.
- 1Vibration sensors on critical equipment
- 2Analysis against condition-based rules
- 3Recommendations sent to MaintWiz
- 4Work orders created automatically
less contractor approval time at a paint manufacturer
Reported across multiple plants, with a mobile app for approvals and field work.
Figures are as reported in MaintWiz case studies (tire manufacturer, paint manufacturer). The case studies do not state the baseline period, so treat them as examples, not a promise.
Downtime cost calculator
What does unplanned downtime cost you, and what would avoiding it be worth?
Enter your own numbers. Amounts are in rupees by default; choose another currency (figures are labeled, not converted). The reduction is a target you set, not a MaintWiz promise.
Example values shown; replace them with yours. Nothing is sent or stored. Use contribution margin, not revenue. How to quantify ROI in AI maintenance.
Connected
Works with the systems your plant already runs
MaintWiz connects to the sources below and supports ISO, FDA 21 CFR Part 11 and OSHA process compliance.
Built for asset-heavy industries
- Process manufacturing
- Power plants
- Oil and gas
- Steel and metals
- Pharmaceuticals
- Food and beverages
- Water and wastewater
- Paper and pulp
Shutdowns, turnarounds and outages (STO)
Planning an STO: shutdown, turnaround or outage?
MaintWiz includes a shutdown and turnaround module, and publishes sourced guides for every stage.
FAQ
Questions plant leaders ask
What is industrial AI?
Industrial AI is artificial intelligence applied to physical operations such as plants, assets and maintenance, where decisions carry safety and production consequences. In maintenance it predicts failures from sensor and work history, recommends the action and starts the work, with people approving what matters.
Is MaintWiz a CMMS?
MaintWiz includes the work order, asset, preventive maintenance and inventory functions a CMMS provides. It is positioned as an industrial AI platform with IoT, SAP integration and predictive maintenance (PdM) capabilities, so the same record also carries sensor data, predictions and permits.
What is the difference between a CMMS and industrial AI?
A CMMS records and schedules maintenance: assets, work orders, preventive maintenance and inventory. Industrial AI adds prediction from sensor and work history, recommended actions and automated follow-through on top of that record. MaintWiz provides both in one platform.
What is STO management?
STO stands for shutdown, turnaround and outage: planned periods when a plant stops to inspect, repair and upgrade equipment. MaintWiz includes a shutdown and turnaround module to plan, schedule, execute and close out that work, and publishes guides for every stage.
What is predictive maintenance (PdM)?
Predictive maintenance uses condition data, such as vibration, to detect the onset of deterioration so work can be planned before failure. In a published MaintWiz case study, vibration sensors, FFT analysis and condition-based rules sent recommendations to MaintWiz, which created work orders automatically.
What are AI agents in maintenance?
An AI agent is software that senses a condition, decides what to do and starts the work. MaintWiz applies this in three levels, alert, recommend and act, and its workflows include approval steps so people sign off where you require it.
What results have customers reported?
In its case studies MaintWiz reports a 10 to 15 percent increase in mean time between failures, about 15 percent less effort to create work orders and a 17 percent reduction in maintenance cost at a tire manufacturer, and a 95 percent reduction in contractor approval time at a paint manufacturer. The case studies do not state the baseline period.
Does MaintWiz integrate with SAP and plant systems?
Yes. Published case studies describe integration with SAP for spare parts, MES, production planning systems and DCS, and MaintWiz connects to IoT sensors, PLC and SCADA data.
Which industries use MaintWiz?
MaintWiz serves process and discrete manufacturing, power, oil and gas, metals, pharmaceuticals, food and beverages, water and wastewater, paper and pulp and other asset-heavy operations.
How do I evaluate MaintWiz?
Book a demo and bring one critical asset and one shutdown or turnaround scope. The team will walk through how MaintWiz can support them.
Bring one critical asset. See how to keep production running.
Book a demo and bring your next shutdown scope. We will walk through how MaintWiz can support it.
MaintWiz is an industrial AI platform with IoT, SAP integration and predictive maintenance (PdM) capabilities. Its shutdown and turnaround module helps plants plan, schedule, execute and close out shutdown work.